Chem Process Systems Pvt. Ltd. is a leading manufacturer and supplier of high-quality De-Superheaters designed for efficient steam temperature control in industrial
applications.
Our registered office is located in Sanand, Ahmedabad, Gujarat, India.
Our De-Superheaters bring superheated steam down to its saturated state or reduce its temperature to a level suitable for heating processes, ensuring maximum
efficiency and reliable operation.
Industries widely use De-Superheaters where steam recovery and precise heating control are essential, providing a cost-effective and energy-efficient solution.
Work of a De-Superheater
A De-Superheater reduces the temperature of superheated steam in a controlled manner using water or other compatible liquids/gases. The process involves:
• Injection: Water (or compatible fluid) is injected into the superheated steam path.
• Atomization: The injected liquid is atomized to ensure uniform mixing with the steam.
• Controlled Cooling: Steam temperature is reduced gradually to the desired saturated level suitable for heating applications.
Key Design Factors:
- Differential Pressure: Between injected water and incoming steam.
- Velocity Differential: Between water droplets and steam flow.
- Temperature Differential: Between water and steam for efficient cooling.
- Turbulence: Created to promote proper mixing and uniform temperature distribution.
Why Choose Our De-Superheaters?
Chem Process Systems Pvt. Ltd. provides De-Superheaters designed for performance, reliability, and efficiency.
Advantages of our De-Superheaters:
• Ensures uniform heat distribution, avoiding hot and cold patches on heating surfaces.
• Optimizes steam usage, converting injected water into steam without loss of energy.
• Improves plant efficiency by speeding up the heating process.
• Reduces waste of valuable steam in industrial operations.
• Easy to install and operate, with minimal maintenance requirements.
Uses of De-Superheaters
Our De-Superheaters are ideal for various industrial steam applications, including:
• Power generation plants for steam recovery and reuse.
• Chemical and process industries requiring controlled heating.
• Boilers and heat exchangers where steam temperature control is critical.
• Textile, paper, food, and pharmaceutical industries for precise heating processes.
Frequently Asked Questions (FAQs)
Q1. What is the main purpose of a De-Superheater?
A: A De-Superheater reduces superheated steam to saturated steam, ensuring uniform temperature and efficient heat transfer for industrial processes.
Q2. How does a De-Superheater work?
A: It injects water or compatible liquids into superheated steam in a controlled manner. The water atomizes and mixes with the steam, reducing its temperature to the desired level.
Q3. What fluids can be used in a De-Superheater?
A: Typically water is used, but other compatible liquids or gases can also be utilized based on process requirements.
Q4. What are the key factors in designing a De-Superheater?
A: Differential pressure, velocity difference, temperature difference between fluids, and turbulence for effective mixing.
Q5. What are the benefits of using a De-Superheater?
A: Uniform heat distribution, increased plant efficiency, reduced steam wastage, and improved heating performance.
Chem Process Systems Pvt. Ltd. is a De-Superheater Manufacturer and Supplier across India.
For more information or inquiries, please get in touch with us:
Website: http://www.chemprosys.com
Email: chem@chemprosys.com
Phone: +91 99041 33337
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